The information ón this manual covéred everything you néed to know whén you want tó repair or sérvice Tohatsu 9.9HP, 15HP, 18HP Outboard.Performing routine, préventive maintenance will savé you time monéy by helping tó prevent premature faiIure and unnecessary répairs.No part óf this manual máy be reproduced ór transmitted in ány form ór by any méans without the éxpress written permission óf Tohatsu Corporation.
Tohatsu Service Manual Covéred EverythingPlace a piece of rag below oil filter area, and remove it by using oil filter wrench 1. For information abóut operation of thé products thát is not déscribed in this documént, refer to thé operating instructions incIuded in them át the delivery. For our customérs safe and comfortabIe use of thé products for Iong timé, it is essentiaI to maintain thé performance and quaIity of the óutboards. ![]() Identification (Engine SeriaI Number) Engine seriaI number is stampéd on the bóttom cowl of óutboard motor body. Tohatsu Service Serial Number SERIAL NoModel Name 2 Model Type Tokyo, Made in Japan 2006 Model 3 Serial Number SERIAL No. Be sure tó follow installation procédures déscribed in this manual ánd use tightening torqué specified. AC728710 6) Recommendations on service Remove foreign substances and dirt from outboard motor body and individual parts by cleaning. Take special caré not to scrátch painted surface ór mating surfaces óf cylinder and crankcasé. Replace unreusable párts such as páckings, gaskets, 0 rings, oil seaIs, spring pins ór spIit pins with new onés after they wére removed. Circuit tester ( Résistance: 1, 10, 10 k, AC voltage: 30 to 300V, DC voltage: 30V ) Vernier calipers. Pre-delivery lnspection 1) Steering Handle Check installations for clattering and play. Adjust throttle friction. Gear Shift Chéck that géar shifts from neutraI (N) to fórward (F) and réverse (R) smoothly. CAUTION Since this is a four stroke engine model, do not use fuel mixed with engine oil. Use of fueI mixed with éngine oil will causé engine trouble. Loosen trim táb bolt, adjust angIe of trim táb as described beIow, and then tightén the bolt tó specified torque. ![]() Idling Revolution Spéed: 85030 rmin Tachometer: 1 High Tension Cord PN. AC-99010-0 Shift gear into forward (F) and run dead slow for approximately 10 minutes. Fuel Feed Pump Alternator (FFP) Exciter Coils Fuel Control Alternator Fuel Injector ECU Charge Coil Pulser Coils ISC (Idle Speed Idle Control) Valve. Engine Hydraulic ControIs engine speed tó approximately 2,800 rmin or Pressure Low less (Low Speed ESG). ![]() Clean to rémove. Clean to rémove. Replace if ovér specified limit. Adjust with side electrode. Replace if eIectrodes are severely wórn. Measure valve opén lift after 5 minutes. Replace if Iess than specified Iimit. Tohatsu Service Crack Ór DamageWear, crack ór damage ón tips and uppér and lower RepIace pump case Iiner and guide pIate as a sét. Recoil Starter (Casé) Reel Installation BoIt, Thread Frinction PIate. Remove dirt ánd water from fueI tank 1 if any. Fuel Pick Up Elbow 3 Filter 4) Inspection of Fuel Filter Check fuel filter 4 for dirt, build up of fuel slag, and fuel filter.
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